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Gas boiler Burner Failures and gas boiler burners Failures and - best ￼ a gas boiler, gas boiler burner ignition misfire rod reasons: 1, the ignition bar gap interposed carbon residue with oil. 2, ignition rods fragmentation. moist. Leakage. 3, the distance between the ignition does not stick, too long or short. 4, ignition rods Insulation damage, short to ground. 5, ignition cable and transformer failure: cable, connector damage caused by a short circuit during ignition; transformer break or other fault occurs. Measures following five: Clear, renewal, adjust the distance, change and switching transformer. Second, gas boiler, but spark ignition rods misfire reasons: 1, the cyclone disc space ventilation is blocked carbon, poor ventilation. 2, dirty oil nozzle clogging or wear. 3, the throttle angle is set too small. 4, the firing bar from the leading edge from the oil nozzle tip inappropriate (too protruding or retracted) 5, the first solenoid valve is an oil debris blocking gun (gun small kerosene). 6, oily or too viscous to flow easily clogged or the oil filtration system the valve is not opened, so that insufficient suction pump, oil pressure. 7, the filter pump itself blocked. 8, the oil more water (boiling abnormal noise within the heater). Measures are: Clear; first wash, such as not renewed; turndown test; adjusting the distance (in 3 ~ 4mm as well); Remove cleaning (cleaning the parts diesel); Check tubing and oil filters, insulation equipment ; remove peripheral screw pump, carefully remove the cover inside out oil network, with immersion oil; renewal of the test oil. Third, when the gas boiler and turn the fire a small fire normal, off, or flashing instability reasons: 1, the air volume damper setting fire too. 2, oil fires micro switch valve (damper outermost that group) inappropriate setting (set throttle air flow rate is greater than the fire). 3, oleaginous easy to spray viscosity is too high (heavy). 4, and the nozzle plate spacing cyclone inappropriate. 5, fire nozzle worn or dirty. 6, the preliminary fuel tank temperature is too high, so that the steam not smooth oil pump oil feed. 7, fuel oil boiler water. Action: Test gradually reduced; heating temperature; adjusting the distance (between 0 ~ 10mm); clean or replace; approximately set to about 50 deg.] C; or drain oil change. Fourth, the noise increases gas boiler burner reasons: 1, cut-off valve is closed or the passage into the fuel shortage, an oil filter blockage. 2, the oil inlet temperature is low, the oil viscosity is too high or the temperature is too high the pump inlet. 3, oil pump failure. 4, fan motor bearing damage. 5, dirty fan impeller. Processing methods: ① the oil line check valve is open, if the oil filter is working properly, the filter cleaning pump itself. ② heating oil or reduce the oil temperature. ③ Replace the oil pump. ④ replace motor or bearings. ⑤ cleaning fan wheel.
Gas introduced gas wns steam boiler for wine industry steam boiler stop sign Profile: natural gas steam boiler is a steam boiler gas, natural gas steam boiler with natural gas as fuel, the combustion in the furnace heat put out by heating the pot water, and allowed to vaporized into steam energy conversion device. Water pan (drum) is continuously released from the combustion of a gaseous fuel energy to heat the furnace temperature is increased and produce steam under pressure. Since the boiling point of water increases with increased pressure, the pot is sealed, the expansion of water vapor generated inside the pressure limited thermodynamic formed, strictly speaking, the steam boiler is heated in water at constant pressure saturated steam drum regasification water formed, is widely used as an energy source. Protection device: (1) protect the boiler water a boiler water level gauge plate supporting one to two, should always be compared with each other, inconsistent findings indicate that shall be corrected immediately. Class water level should be flushed, to determine their true level. While the water level comes electrode rod can accurately capture level signal to an alarm or a pump control. (2) steam pressure protection pressure controller: selection of high sensitivity of the pressure controller, the pressure is high, or low levels of signal to the electrical switches, other control lines or automatic control chain protection. Using pressure controllers and electrical contacts, the vapor pressure can overpressure alarm; single adjustable pressure controller or dual fire burning fire the actual operating pressure. Safety valve: safety valve is the last line of defense to protect the boiler, the boiler pressure exceeds the limit, according to the set pressure relief valve design with the school, the exhaust steam pressure relief, to ensure the normal operation of the boiler. (3) having a burner flame protection flame protection inlet means, combustion function is to detect, when the ignition failure or extinguish combustion middle, immediately off the burner into the oil (gas) solenoid valve, the blower continues to operate at this time, the furnace was purged combustible residual gas, after 20 to 30 seconds purge, and various auxiliary blowers automatically cut off power, the boiler operation stops. (4) self-locking power failure protection case, the boiler shutdown immediately burst self-locking power interruption, if the current power is restored, the boiler will not start at any time, you must reset release self-locking, to re-start the ignition. Editing boiler ignition procedures: 1. Check operation and (or) shift recording. 2, inspection, examination boiler, external. 3, check the main safety accessories. Safety valve, water gauge, pressure gauge, to be tight, reliable and sensitive. 4, check the water treatment equipment. 5, inspection equipment and soda water supply system pipe. Adjust the valves as required to start. 6. Check the oil supply equipment. After the above inspection qualified, you can start the boiler. Note: The boiler is a high-temperature, high-pressure thermal equipment, is one of special equipment, widely used in government agencies, public companies and all walks of life, it is dangerous and special equipment. Event of an accident involving public safety, it will cause huge losses to the state and people's lives and property. For public safety, people's lives and property safety, according to the State Council, "Regulations on Safety Supervision of Special Equipment", the boiler should use full attention the following matters: 1, should be accompanied by safety technical specifications of the factory boiler design documents, product quality certification, safety and the use and maintenance instructions, supervision and inspection certificate (safety supervision, inspection and performance certificate). 2, boiler installation, maintenance, alteration. Engaged in the installation of the boiler, maintenance, renovation of the unit shall obtain special equipment installation and maintenance certificates issued by the Provincial Quality and Technical Supervision, before engaging in the boiler installation, maintenance, alteration. Construction unit before construction will be prepared for installation, maintenance, alteration in writing inform the special equipment safety supervision and management department of the municipality or district, and will start informing sent to the local county level Quality and Technical Supervision for the record, told immediately after construction. 3, inspection of boiler installation, maintenance, transformation. After construction, the construction unit To State Quality and Technical Supervision of Special Equipment Inspection and hydrostatic testing of the boiler installation supervisory inspection declaration. After passing by the State Quality and Technical Supervision, State Special Equipment Inspection, County of Quality and Technical Supervision involved in overall acceptance. 4, registration boiler. After the boiler inspection, the use of units must be in accordance with the "special equipment registration and use of management rules", fill "boiler (census) Registration Form", the State Quality and Technical Supervision to register and obtain a "registration certificate to use special equipment safety . " 5, operation of the boiler. Boiler operation must be performed by trained and qualified to obtain "special equipment operator certificate" certified personnel to operate, must strictly abide by the rules and eight systems, six record. 6, check the boiler. Periodic inspection of boiler once a year, not be used without safety periodic inspection of boilers. Safety accessories safety valve of the boiler regular inspection once a year, pressure gauge biannually verified, may not be used without the periodic inspection of the safety accessories. 7, non-pressure boilers will be installed for the boiler pressure. Do not use water level gauge, safety valve, pressure gauge three safety accessories insufficiency boiler.
New Year period, Tongchuan City, Shaanxi Province seized by special pressure class inspectors seize the time, nonstop, through the tireless efforts have seven working days, the time limit runs successfully completed the Tongchuan city water quality testing and inspection work hundred sets of heating boilers.
In recent years, with the state-owned enterprises "three for one industry," the pace of the transfer of a separate depth step by step, in 2019, Tongchuan City Gas Co., Ltd. and Tongchuan Mining Co., Ltd. together for the original Tongchuan Coal mining companies and construction companies and their subsidiaries heating boiler units of unified management, are responsible for heating in winter work Yintai District and Wang Yi district within the city limits and nearly 30 residential units.
After receiving the application of these reported that construction of heating boilers, special prosecutor of the city leadership attaches great importance to immediately convene all pressure classes held inspectors "to ensure safety, promote harmony" will mobilize, deploy test the backbone of the boiler units get together and reported in accordance with inspection, quantity, wide distribution and other characteristics, develop a reasonable and effective inspection plan, centralized arrangements for the inspection of boiler units, inspectors have extensive under the jurisdiction of the Meiyuan district, dragon community, nearly 30 residential and hospital infrastructure companies run first-line heating boilers, boiler to run one by one test, carried out investigation and security risks, all currently in operation has successfully completed a water quality testing and inspection of boilers, boiler inspection a total of 101 units, 90 water samples boiler. In the access to information process safety management of the outstanding problems that exist in the use of boiler units, in accordance with the relevant regulations and safety requirements of technical specifications, targeted proposed guidance. During the inspection the boiler, for general questions, on-site supervision and the use of units of the rectification. Meanwhile, the inspection found two Royal River Area of boiler pressure parts leak is still sick to run for the safety problems on the spot requires the use of units to stop using the site issued a "special equipment inspection and opinions notice" to use the unit under and timely reported to the Council and served on equipment safety supervision departments seat safety supervision departments to actively supervise the use of the unit for rectification, at present, the use of hidden problems rectification units have been completed, the re-examination confirmed that security risks have been eliminated, effectively guarantee the safe and stable operation of the boiler .
Operation of a gas boiler gas boiler in Henan related to maintenance, the ignition operation, fire, shutdown and some other operational measures: First, the gas boiler maintenance Henan, operating procedures should be required to carry out tests on the gas transmission main boiler protection devices, ensure that the main protection correct action. Second, the ignition process Henan gas boiler, fuel pressure, fuel temperature, steam pressure atomization, atomization steam temperature and other parameters must meet the requirements of operating procedures, good place to observe oil gun fire, fire detection return to normal, prohibit short-energize inspection signal forcibly put into the oil gun running. Single oil gun when the flow is greater than 0.65kg / s, exit the gun should be run immediately. Third, observe boiler ignition temperature rise rate of fire smoke significantly Pianman furnace flue gas temperature of the main steam temperature, steam pressure rises when the main, the case of smoke or boiler ignition temperature did not rise immediately to check the opinions of the oil gun, if No fire was found after the fuel into the furnace, emergency shutdown, re-ventilate the furnace purge Do not allow to run into the boiler ventilation oil gun. Fourth, note that starting mill to check whether the subject returns normally coals, coal mill outlet temperature of greater than 70 deg.] C line is allowed to increase the amount of coal (three grinding mill operation start of the fourth stage, the coal mill outlet line than 80 ℃ temperature allowed to increase the amount of coal, to prevent excessive vibration furnace). Full stop before the gun when the present discharge amount of coal is increased 5.0kg / s or more. 6.3.5 Operating Henan gas boiler, "furnace black", "lose the protection of the main fuel" must be put into operation as required operating procedures. In case of a fault protection device itself appears to be temporarily out of operation, to be approved by the competent manager or chief engineer before implementation. "Furnace black", "main fuel unprotected" means the period out of operation, priority monitoring attendant to furnace pressure, the oxygen, the main steam temperature, the main steam pressure and other parameters, and through the furnace of fire industrial television monitor, and if found hearth fire, emergency shutdown. Sixth, Henan gas boiler normal operation, the fuel system and oil spare gun good condition, found that boiler combustion instability immediately put oil combustion. Seven, after Henan gas boiler fire, into the oil gun is strictly prohibited without the operation of the boiler ventilation. Eight, gas boiler has confirmed the fire, when the MFT is not operating, emergency shutdown, and check that the two primary air fan, 4 mill, 16 oil gun has stopped running. Back nine, Henan gas boiler trip or normal shutdown to be purged immediately ventilate the furnace, the furnace unburnt coal dust and combustible gas pumped in a timely manner. And promptly shut down the boiler supply and return oil total gate manually to prevent leakage of fuel oil gun into the furnace. Ten, Henan gas boiler shutdown purge gun ban mill and pulverized coal into the furnace exhaust.
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