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SUMMARY gas boiler maintenance gas boiler twice monthly maintenance inspection item A. Fuel supply line: a filter cleaning gas oil; ignition gas conduit 2 airtightness inspection; 3 checks whether the flow line... B. inspection of the instrument: a flushing water table; 2 Syphons flushing; valve experiment. C. Check burner:.... The flame detector (photocell) cleaning the light receiving surface; second inspection oil pump pressure is normal; 3 checks the combustion flame is normal; 4 check burner, the burner sound is abnormal; 5 Cleaning revolutions cup; 6 o'clock washing water rod. . Check D. Intake system: a washing water filter; 2 reaches rated pump head and flow; 3 a check valve is working properly... E. daily drainage tank and the cleaning debris. Water quality testing, water testing furnace. F. Check the combustion consumption is normal. Every three months in addition to the maintenance items plus the inspection item inspection items: Electric Part A: 1 line is loose aging, failure; 2 check the reliability of electrical components, overload; Protection relay 3 is normal; B.... open soft low deactivation tank valve exclude sludge; C to test the boiler and then point interlocking means: 1. low water position; overpressure 2; 3 flameout 4. The exhaust gas temperature ultrahigh; D. et quality tobacco. detection: analysis of tobacco smoke constituents comprising temperature detecting tail, combustion is working properly checked. E. burner and boiler cleaning outer cleaning. Paul A. large projects each year hosts a body part of a comprehensive clean-up tobacco pipes, water pipes, front and rear smoke box, part of the furnace and the burnout chamber and smoke tubes ash collection. 1. inspection openings comprehensive inspection hole hand hole, manhole sealing soundness, and timely replacement of defective seals. 2. The overall comprehensive testing instruments, valves, comprising detecting pressure gauge and safety valve, the pressure controller and the electrode level controller tuning. Part B. burner: Burner cleaning turn round cup, ignition means, filter, pump, motor and impeller systems, throttle link means to add a lubricant. Re-awarded for combustion testing. C. access control section detecting electrical components, control lines, the control box clean ash collection, each control point is detected. D. water supply system maintenance water treatment plant to check whether water quality standards, a comprehensive clean soft water tank, to check the functioning of the pump and lift, clean check valve spool and so on.
(Iii) use of a waste heat boiler for heat recovery. Using the waste heat boiler using waste heat discharged from the heat of the flue gas in a boiler to heat water or generate steam. Such waste heat boiler is provided thermal oil furnace itself does not change the fuel consumption, the waste heat boiler to produce steam or hot water may be used for the production and the occurrence of heating, thereby indirectly ADSF fuel savings. A waste heat boiler provided the following effects: First, since the heat recovery water, it is easy to improve the thermal efficiency of the furnace. Second, because the number of boiler flue gas can be centralized heat recovery, thereby reducing the cost of construction of the heat recovery unit.
Luoyang, Henan Province issued the "Luoyang coal consumption reductions embodiment (2019-2020 years)", the program proposes: To continue to promote alternative coal consumption reduction, the implementation of industry "electricity instead of coal" project.
2016-2018 years, the city of Luoyang excess capacity, coal-fired boiler demolition, energy saving, clean energy alternative through a series of measures to resolve the power industry, pushing the total coal consumption control achieved some success, but the energy mix partial coal, thermal power installed capacity of migraine and thermal power multi siege pattern has not fundamentally changed, there is still emphasis on the industrial structure, high energy-consuming industries continued to increase the proportion of energy consumption, coal consumption is highly concentrated and other issues. Especially since 2018, comprehensive energy consumption of coke, chemical high energy-consuming industries rise significantly, the whole society electricity demand continues to grow, the amount of coal for power generation system tune up utility power plants rise, not fall, some counties (cities, districts) large-scale industrial coal consumption rise, not fall. Therefore, Luoyang City will continue to work to phase out coal-fired boilers to improve the quality of atmospheric environment.
"Plan" put forward the overall goal of coal governance: By 2020, the city's total coal consumption and strive to 2015, down from about 23% control in less than 20.3 million tons. Among them, the total consumption of non-coal power industry control in less than 9.6 million tons, the total coal consumption in coal-fired units ganged public control in less than 10.7 million tons.
"Plan" requirement, the industry needs all kinds of hot water, steam, hot air in the production process, and gradually promote regenerative and direct thermal electric industrial boiler applications. In the metal processing, casting, ceramics, refractories, glass and other industries to promote electric furnaces, industrial kilns and encourage qualified to carry coal to electricity.
Vigorously promote clean heating pilot city construction, 2019, 2020, respectively, the implementation of urban and rural residents electricity instead of coal, 110,000. 2019, 2020, respectively, to complete the electrical heating 500,000 square meters, 800,000 square meters.
In addition, the "plan" also proposed to accelerate the development of clean energy and new energy, the implementation of comprehensive improvement of coal-fired facilities, the city will no longer approve the domain, and the new 35 tons of steam coal-fired boilers, accelerate the elimination of 35 tons of steam / h and coal-fired boiler.
Method for implementing energy saving and environmentally friendly features a method of environmentally boiler boiler: the boiler flue gas heat recovery boiler is an important way of saving large flue gas calorific value, only the latent heat of vaporization of water vapor is sufficient to boiler feed water is preheated to above 100 ℃ not only can be used for boiler feed water, the excess water can also be used to heat domestic hot water. Fuel, boiler exhaust gas heat loss of about 8% to 16%, about 1% heat loss sewage, furnace heat 1 to 2%, 1% incomplete combustion, effective utilization of heat of about 80% to 91%, the flue gas includes N2 accounted 68%, Co211%, H2O16%, O24%, SO22PPM, NOx80PPM. If the exhaust gas temperature of 200 ℃, high total heat recovery through the heat exchanger, flue gas temperature can be lowered to 70C or less, the boiler feed water to raise to 20 ℃ 85 ℃, saving a lot of energy. Meanwhile, since the oil and gas, especially natural gas sulfur content less, the content of SO2 in the flue gas is very low, most of them are dissolved into condensed water discharged flue gas, the combined flue gas heat recovery devices are made of stainless steel, to ensure a reliable means corrosion resistance, and therefore the service life of the entire device more than 5-6 years. By monitoring, the indicators have reached the national environmental standards. Environmental regulations described boiler drum assembly welds should be: the drum longitudinal and circumferential weld head assembly or assembly welding seam characteristics weld two elements should satisfy the following requirements: the longitudinal weld seam or stitching head deviation of the actual edge on both sides of the steel sheet is not greater than 10% of the nominal thickness, and not more than 3mm; when the thickness is greater than 100mm, of not more than 6mm. Deviation of the actual edge seam on both sides of the steel sheet ring is not greater than 15% of the nominal thickness plus 1mm, and no greater than 6mm; when the thickness is larger than 100mm, no more than 10mm. Two abutting element or plate have different thicknesses and the edge of the book cut, treated according to the same plate thickness, the above-described nominal sheet thickness means; butt plate of different thicknesses, but with no thinning, the nominal thickness of the aforementioned finger planks . Any difference between the maximum inner diameter of the same cross-section and the minimum inner diameter of the drum should be not more than 1% of the nominal inner diameter. Angularity drum longitudinal seam should be no greater than 4mm. If the pressure detecting element via a weld joint defects found unacceptable, welding unit shall find out the reason, the development of a viable repair program to rework. Before welding defects should be completely removed. After welding, welding zone should be done appearance inspection and nondestructive testing. Heat treatment after welding element requirements, should be done after the welding heat treatment after welding. Rework the same position should not exceed three times. Repair parts, frequency and circumstances shall be deposited in the boiler repair product technical file.
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